Model Engine Works: November 2018

Friday, 16 November 2018

009 Tattoo Class 0 4 2

A venture into white metal kit building.

The Kerr Stuart “Tattoo Class” is a favourite of mine and I have built quite a few models based around this type of engine. They were built by Kerr Stuart & Co in large numbers at the beginning of the 1900’s as a small workhorse engine, the majority being for 2 ft gauge lines and having outside frames, to accommodate the firebox. There were however quite a few built for wider gauges 2ft 6” and 3ft with inside frames. Being a basic engine, most had open cabs, though some had enclosed cabs added in different forms at the time of manufacture, or later by their owners.

A Christmas gift I once received was a white metal version of the Talyllyn Railway’s engine Edward Thomas. I had also had an Ndrive Productions 0 4 0 Chassis which was a suitable size to fit the kit, needing only the addition of a rear pony wheel. The spark that prompted me to finally build the model was a holiday in mid Wales, where I planned to visit the Talyllyn Railway and perhaps see Edward Thomas in person.

I started by looking for the right candidate for a pony wheel, which needed to be around 5.3 mm. There was also the question of how to mount the wheel onto the chassis. Now Ndrive Productions (Neville) has a nifty little etched universal mount to do this job, a cross with several holes to fit the wheels and create a pivot. The only thing was that you needed a wheel set that separates from the axles (to pass through the holes in the pony truck etch).

I discovered that the Kato wheel sets are held together with a plastic tube (to electrically insulate the wheels) and are close to the right size for the pony wheel. By filing off the pinpoint bearing and carefully opening out the hole in the etch I had a basic pony wheel and mount. Having selected the suitable pivot hole on the etch, it was then a fiddly job to drill a small very accurate hole to take a 10 BA cheese head machine screw in the base of the chassis. Care is needed as you are working very close to the gears, (so don’t slip)?

This pony wheel assembly is very light and does not ride on the track well in reverse, although its wheels are free moving and it pivots easily. The etch being a cross shaped form does give the opportunity to add a little weight at the back of the wheels. The 10 BA cheese head needed to be filed down to a thin disk with a new slot cut across it, to avoid catching on the track at points. It was also necessary to file down the wheel pick-ups at the back of the chassis or the etch for the pony wheel would not pass over these.

The other areas of the chassis that needed to be fettled were above and in front the cylinders. These needed to be filed off and cut to allow the chassis to sit tightly up to the underside of the footplate. Also, the width of the rear bar needed reducing at both sides.

To say that this kit was designed for another type of chassis, it was a surprisingly good fit. There was a small area for the cab front and underside of the boiler to remove to accommodate the slightly bigger motor, a few tweaks to the footplate at the front a small square to cut out for the worm gear, and that was it. The body and the chassis were held together by forming a small L shaped bracket at the back and glueing this to the underside of the cab, this formed a channel for the rear of the chassis to hook into.

The front fixing of the bodywork uses the existing counter-sunk machine screw and nut supplied with the chassis. This was done by slightly deepening the counter sink in the chassis and glueing the nut to the top face of the footplate situated above the existing hole. All of this was done before the bulk of the model was put together. I also added the blast under the saddle tank and in the smoke box before final assembly. It needed more weight at the front to counter the overhang of the cab, and partly to reduce this weight. I did not use the cab roof since this appeared too thick and bulky ,but instead formed one in Plasticard sheet, creating the gutters which the metal roof lacked.

Other modifications to the model included adding brass 0.45 mm wire handrails to the cab sides and above the smoke box. Also water feed pipe work under the saddle tank was added to hide the cogs and worm gear. The shape of the cylinders was changed by using some Plasticard sheet to make them look more like the prototype. The buffers were not used on this model, only the supplied coupling plus some lamps and tool boxes.

Paintwork on this model was completed when it was fully assembled, apart from the cab roof which was left loose to allow the cab interior to be finished. To prime the metal and plastic structure I used a matt grey spray primer suitable for metal and plastic surfaces. The finishing paints where oil-based enamels. The green used was a mix of deep Brunswick green and light grey green. The black areas were a mix of matt black on the smoke box and funnel, the other areas being painted in a charcoal grey. I used a signal red on the buffer beams, whilst inside the cab was left in the grey primer finish. Small details such as pipework and safety valves were picked out in a brass metallic finish. The whole model was finished in either a matt varnish or satin clear varnish once details such as the works plates and name plates were fitted.

The set of etched brass plates were supplied by Narrow Planet, who produce a set specifically for “Edward Thomas” from the Talyllyn Railway.

The engine crew was an adapted Dapol Line side work crew figure , with one leg shortened to suit the height of the footplate whilst still looking like a 4 mm scale figure.

Sunday, 4 November 2018

009 Atkinson Walker Rail cars

Updated 2022

These are a series of rail car cabs and coach bodies which are based on the Atkinson Walker rail cars used on the County Donegal and West Clare railways in Ireland. The first one that I modelled, based on the articulated rail cars used on the County Donegal numbers 19 & 20, in turn, spawned several other versants based around units used in Australia and South Africa.

These included double-ended articulated rail cars and central power car units with coaches at each end. Even one special coach commission which was articulated at both ends with a cab at each end (Garret style).

I then turned my attention back to the earlier versions used on the County Donegal railway: number 18 with the bonnet and flat cab front, number 12 with the staggered cab front looking very similar to a bus. I also looked at the coach bodies and have come up with an older panelled version with a different window arrangement. My final idea was to bring the ex- Clogher Valley Number 10 coach body into this range, which would give a smaller rail car for some of the space-challenged layouts out there. Since they all have the same coach body profile and pivot details each coach and cab can be interchanged, and they are all powered by the same Kato 11-104 chassis with some modifications to suit the various cab formats.

These new rail cars are 4 mm scale, though the length of the coaches have been reduced to allow them to operate on smaller “Set Track” curve radiuses with more ease. Due to the cost of printing the coach bodies, I have designed them to print in Versatile Processed Plastic though I have made other options available. The Versatile Processed Plastic material is smooth looking on the mainly large flat surfaces of the coaches when the surface has a good build-up of primer. The cabs have a little more detail and can be printed in the Fine Detailed plastic if required. The main advantage of printing the coach in the Versatile Plastic is the bogie will be better suited to fitting and running the wheels. The Fine Detailed plastic does work but is brittle and would need more clearance forming to allow for the wheel bearings to be positioned in the bogie frame.

These are simple models to build; the most challenging bit to work on it is the glazing. I have used acetate from old packaging to glaze the units that I have worked on. This is flexible and easy to cut, it can be bent at 90° or shaped into curves as required and it holds that shape very well.

The coach glazing is held in place mainly by the seat sides or backs. There is a small gap at the end of each seat up to the inside of the windows which traps the thin glazing material. The top of the glazing is made ridged by allowing extra material to be left on the top and folded to form an angle, which is then held in place with spots of contact adhesive on the top edge.

Glazing the cabs was a more challenging task. I found that making a template was the best option for these shaped windows, in most cases if the glazing was a good fit it stayed in place. I added a small spot of contact glue at the top or on the flat area below the windows just to hold them in place.

The Kato 11-104 or the new 11-110 chassis is straight forward to fit on the cads B & C. There is a little more cutting to do for the cab type A as it is slotted in at the front and the original clips are used at the rear of the chassis.

The pivot plate is printed under the frame on spurs. This is cut off its spurs and added to a groove in the top of the frame, the further back you place this, will allow the articulated bus body to work on tighter curves, but leaves a bigger gap between the bus and the cab, so this will allow the two to be finely adjusted to suit individual modellers needs before final fixing. Like a lot of things, it is a compromise between looks and functionality.

I have designed the rear bogies on these models to be printed in Versatile Plastic as this will flex to allow the wheelsets to be put in place. It is, however, possible to print the models in the Fine Detailed Plastic; more clearance will be needed to allow the wheelsets to be fitted. I have done this by filing a Vee in the base of the bogie axle boxes up to the cone bottom.

The axle’s pockets were polished smooth with a pointed flat bit; this was ground to match the cone shape formed on the inside of the axle boxes. I kept gently working the drill on each cone and then trying the wheel until I achieved smooth and free running. This has the effect of polishing the cone rather than drilling it out more.

A pilot hole is formed in the bogie, this act as a guide for the clearance hole needed for an 8 BA cheese head machine screw used as a pivot. An 8 BA nut is located in a socket at the bottom of the coach body. The NEM coupling pocket can be attached to the rear of the bogie were a rectangular hole is formed to accept this, ones glued in place and allowed to set, file smooth any protruding material from the NEM coupling as this will catch on the lower part of the coach body.

When assembling the bogie to the body of the coach a washer of thin Plasticard needs to be used to give the right gap between the bogie and bodywork and allow for free movement between both. On some layouts with tight radius curves, it may be advisable to allow for more clearance on the back of the bogie. To achieve this I cut a small triangular section off the inside rear of the steps.

The wheels for these units were all 6.2 mm diameter but a mixture of Dundas models and Peco types. The metal axle and rimmed Dundas model wheels did seem to have the running edge but both worked well enough.

Ballast was added to the coach body above the rear bogie in the form of two strips of lead sheet bonded to the base of the interior with contact adhesive. The cab also had ballast added to under the bonnet area and to the inner face of each side of the cab or inside the cab behind the driver’s location.

Hugo Baart has very kindly sent a great picture of a different combination using a cab type C with a coach body type C, to come up with a more modern but short railcar combination. He has made some additions to the basic prints, like the grill, windscreen wipers, exhaust, luggage boxes, front and rear lights and interior lights. Also a soundecoder has been installed.
It will be fantastic addition to Hugo's layout "De Niggende Saligheyd".

If you would like a copy of this model it is available on Shapeways at Model Engine Works:

https://www.shapeways.com/shops/model-engine-works?section=009+Railcars&s=0