Model Engine Works: 009 Hoppers

(4 mm Scale)

Designed to print in Black Versatile Plastic

These small wagons started out as a 3D printing job for Unity Gifts http://www.unitygifts.co.uk/ who wanted a pattern for moulding a small ore wagon which was used by a Luxembourg ore mine. After doing this work I was left with a drawing of a neat little wagon, quite different from the typical Vee tippers that seem popular. I decided to do a little rework to develop them for use as 009 models.

After several prototypes and a few suggestions, the basis of a series of small wagons has evolved. Using the same basic wagon frame and wheel arrangements with different bodies, I have come up with a varied selection of different small wagons. So far these include a wooden coal hopper, the original ore skip and two types of metal coal tubs. Perhaps more could be suggested? Their size and simple looks mean it would be possible to use them for 3 mm scale also.

The wagons are generally all printed in blocks of 2 or 3 held together with rods and sprues and all the parts should be removed before assembly. The wheel clip and the couplings are printed inside the bodies and are easily removed by using a craft knife to cut the connecting sprues between the part and the wagon body. The sprues can then be trimmed back flush with the body sides. The wagons are connected by rods at each end, sprues attaching them to each of the wagon frames. Again, these are cut flush with the end of the frames.

The little ore wagons are different in having a body that is also removed and can be reattached in a tipping position as well as in the loaded position. This was a good idea suggested by a fellow modeller.

They are all assembled in a similar fashion, first the wheels are altered to remove the needle point bearings. I have formed a small jig to hold the wheel while I remove the metal point with a small flat file. Much easier than trying to hold them with your fingers. The wheels are then poisoned in the U-shaped saddles and checked for free running. Sometimes a rub with a round file will smooth the rough surface of the plastic to allow better running of the wheels. The base plate is then fitted to hold the wheels in place. This is a clip in place item on most, only the coal hopper has a push fit plate. I have found that some easing of the clips is necessary depending on the print.

The only other items to fit are the couplings. If you use the universal ones they have both the hook and eye with a ball between and it is a simple matter of reversing the coupling at each end of the wagon. The ball fits into a split socket at the end of the frames.

I have found that it is a good idea on the hook to cut off the ring on the eye leaving the cross bar which fits under the lower part of the frames and stops the hook twisting out of alignment.

It is advisable to add a small amount of ballast to the bottom of the body of each wagon to help with smooth running. The load can be added above this either on a base or just fill the body with coal or rock / ore, them fix in place with some clear PVA glue.

Finishing most of the wagons is done by dry brushing red rust, brown and a little silver to the surface of the metal wagons. On the wooden hoppers I used two shades of brown and a little gunmetal metallic to the metal straps with a small amount of rust colour round these also. The Hudson tubs were finished in a grey wash with shades of rust dry brushed on the sides.

If you order the wagons in the White Versatile Plastic, it is possible to use an acrylic cloth dye to colour them in a similar manner to Shapeways. The product is Rit water based dye which was recommended on the narrow gauge forum by “TeBee” Tom Bell, but this is only suitable for the Versatile type plastic prints.
https://www.ritdye.com/products/cocoa-brown-powder/

If you would like copies of these models they are available on Shapeways at

Model Engine Works:

https://www.shapeways.com/shops/model-engine-works

Monday, 15 October 2018

009 Hoppers - Skips and Tubs

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